Custom Static Mixers
Custom PTFE/PFA Lined Static Mixer
Typical Applications
- Aggressive chemical blending
- pH Control
- Higher temperature chemical mixing
PTFE
Diameter: 1″ – 16″
Standard: Schedule 40 carbon steel
Optional: 304 / 304L SS, 316 / 316L SS
Liner: PTFE / PFA
Elements: Hastelloy® C-276 (for PTFE Liners) / PFA (for PFA Liners)
Custom Kynar® Lined Static Mixer
Typical Applications
- pH control
- Aggressive chemical mixing
- Thermal homogeneity
Kynar-Lined Housing
Diameter:1″ – 16″
Housing: Schedule 40 carbon steel (standard), 304 / 304L SS, 316 / 316L SS
Liner: Flared-face Kynar® PVDF (1″ – 8″), Roto-molded (3″ – 16″)
Elements: Solid Kynar® PVDF
Solid Kynar Housing
Diameter:1/2″ – 4″
Housing: Schedule 80 Kynar® PVDF
Elements: Solid Kynar® PVDF
Custom PVC Static Mixer
Typical Applications
- Polymer Blending
- Water Treatment
- Chemical blending
- pH Control
- Liquid/Gas Blending
Sizes: 1/2″ – 24″ consult factory regarding larger sizes
Pipe Schedules: Schedule 40, Schedule 80
Sanitary Hygienic Static Mixer
Typical Applications
Sanitary mixers are designed for mission-critical sanitary/hygienic applications such as:
- Pharmaceutical
- Drug Production
- Biotechnology
- Medical
- Flavor or color addition
- Food Processing Industry
- Dairy Industry
- Specialty ice cream
- Blending fruits into yogurt
- Beverage Industry
- Carbonate water/syrup
- Blending fruit juice concentrates and water
Diameter:1/2″ – 6″ (O.D.)
Housing:316 / 316L SS
End Connections: Tri-Clamp® (ASME BPE standard)
Elements:316 / 316L SS
Finishes:
Standard:15-20 Ra Sanitary Finish
Optional: Lower Ra Finishes, Electropolished Finish
Custom Wafer Style Static Mixer
Typical Applications
Wafer mixers are recommended for-light duty, space-constrained mixing applications. such as:
- Chlorine disinfection
- pH control
Diameter: 3″ – 24″
Materials: 316 / 316L SS, 304 / 304L SS, PVC, Kynar® PVDF, PFA, High Alloys (Hastelloy® C-276 etc.)
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Static Mixers in Alberta
A static mixer is a device used for the thorough mixing of different liquids or gases without the need for any moving mechanical parts inside. It consists of specially designed elements placed within a pipeline or mixing chamber. These elements create turbulence and effectively mix the liquids or gases passing through the device.
Advantages of static mixers:
- Efficiency. Static mixers provide high mixing efficiency with minimal energy consumption. They evenly distribute additives and reagents throughout the fluid or gas flow.
- Simple design. Due to the absence of moving parts, static mixers are reliable and require minimal maintenance. This reduces wear and tear, increasing the longevity of the device.
- Compact size. Static mixers are compact and can be easily integrated into various technological processes. Their small footprint allows installation even in confined spaces.
- Versatility. Static mixers find applications across a wide range of industries, including chemical manufacturing, food processing, water treatment, and others.
- Low operating costs. Thanks to efficient mixing and minimal pressure losses, static mixers help reduce production and maintenance expenses.
The specific features of static mixers depend on their design and intended use. However, the fundamental principle remains consistent: creating a turbulent flow to achieve a thorough mixing of liquids or gases.
How Do I Choose Static Mixers in Alberta?
Choosing the right static mixer involves considering several factors to ensure it meets the requirements of your specific application. Here’s a guide on how to select static mixers:
- Fluid properties. Understand the properties of the fluids you need to mix, such as viscosity, density, and chemical compatibility. Different static mixers are designed to handle various fluid characteristics.
- Flow rate. Determine the flow rate of your process stream. Static mixers are available in different sizes and configurations to accommodate varying flow rates.
- Mixing objectives. Clearly define your mixing objectives, whether it’s achieving uniform dispersion of additives, blending multiple components, or promoting chemical reactions. Choose a static mixer design that aligns with your desired mixing outcome.
- Operating conditions. Consider the operating conditions of your process, including temperature, pressure, and the presence of abrasive or corrosive substances. Select a static mixer constructed from materials suitable for the intended environment.
- Geometry and configuration. Evaluate the geometry and configuration of the static mixer elements. Factors such as the number of mixing elements, their shape, and arrangement influence mixing efficiency and pressure drop. Choose a design optimized for your specific application.
- Installation requirements. Assess the space available for installation and any constraints related to piping configurations. Ensure that the selected static mixer can be easily integrated into your existing system without significant modifications.
- Testing and validation. If possible, conduct pilot-scale testing or simulations to assess the performance of different static mixer designs under operating conditions similar to your application. This can help validate the suitability of the chosen mixer before full-scale implementation.
- Cost considerations. Compare the initial purchase cost, installation expenses, and long-term maintenance requirements of different static mixer options. Balance the upfront investment with the expected performance and durability to determine the most cost-effective solution.
By carefully considering these factors and consulting with manufacturers or experts in fluid mixing technology, you can select the most appropriate static mixer for your application, ensuring optimal performance and efficiency.
Where to Buy Static Mixers?
At the SPS West website, you can learn all the necessary information about static mixers and order them in Alberta by contacting us. We have a large selection of products. Consult our experts for reliable and trusted static mixers. They will help you to choose the perfect static mixers.
Questions and Answers about Static Mixers
What are the applications of static mixers?
Static mixers are used in various industries, including chemical processing, water treatment, food and beverage production, pharmaceuticals, and wastewater treatment, for tasks such as blending, dosing, emulsification, and dispersion.
What are helical static mixer elements?
Helical static mixer elements consist of helical coils or chains arranged within the mixer to enhance mixing efficiency.
What types of fluids or gases can static mixers effectively blend?
Static mixers can effectively blend a wide range of fluids or gases, including liquids with varying viscosities, gases, slurries, and multiphase systems.
Are there any maintenance requirements for static mixers?
Static mixers typically have minimal maintenance requirements due to their simple design and lack of moving parts, but periodic inspections and cleaning may be necessary to ensure optimal performance.
How much do static mixers cost?
The cost of static mixers can vary significantly depending on several factors, including the size, material of construction, complexity of design, and manufacturer. Generally, smaller static mixers used for lower flow rates may cost a few hundred dollars, while larger or more specialized static mixers designed for higher flow rates or corrosive environments can range into several thousand dollars or more. The SPS West website has the best prices on merchandise.
Product Features
- Element Design Options: Blade
- Element Design Options: Non-Clog (Sludge)
- Element Design Options: Helix
- Element Design Options: Removable
- End Connection Options: Flanged, Threaded, Plain, Tri-Clamp
- Chemical Injection Port (Optional)
- Instrument Tee (Optional)
- Injection Ring (Optional)
- Flow Straightening Vane (Optional)
- Heating Jackets (Optional)
- Cooling Jackets (Optional)
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